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Rutgers Formula Racing - Composites

2011 Model Rutgers Formula 1 Style Racecar
2012 Model Rutgers Formula 1 Style Racecar 
Competing in Michigan 
Solidworks model of car with composite features
 
Solidworks Chassis Model
Solidworks Model of Seat 
Individual slices designed to form seat characteristics
Building a Mold
Using styrofoam slices and molding adhesives, the shape of the seat mold was extracted
First and second layer of fiber glass applied
to give support to the mold
Gel Coat used for easy removal of carbon fiber 
Applying 3 layers of carbon fiber and vacuum sealing
Nose Mold
Vacuum bags were created and utilized to supply a uniform seal to the carbon fiber layout. The size and shape of the nose proved to be difficult to manage an air tight seal. 
The molds used to make the final piece (located on the far left).
Fitting and measuring cutouts for finished piece
Solidworks model for steering wheel
FDM Machined (3D printed)
Solidworks drawing of intake
Section View of Solidworks model of intake
Rutgers Formula Racing - Composites
Published:

Rutgers Formula Racing - Composites

To create all the composites component of the race car from scratch. Using the best available resources, we made light weight aesthetic carbon fi Read More

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